Retrofit Air Compressors with
Full Automation
Saving Money and Reducing Downtime
| Features | CCR100 (R1) | CCR200 (R2) |
|---|---|---|
| Intelligent air tank drain control - reduces moisture content in compressed air | ||
| Optimized automatic unloader management - reduces pump oil contamination and lowers startup current | ||
| Air line rupture detection and overrun prevention | ||
| Intelligent overheat protection | ||
| Precision pressure band gap all time | ||
| Cycle and Hour usage meter | ||
| Compressor-City Compatible |
Model CCR100 (R1)
for Single Air Compressors
The Compressor Controller Model CCR100 is a universal controller for all types of single pump (single or multiple stage) air compressors.
Model CCR200 (R2)
for Duplex Air Compressors
The Compressor Controller Model CCR200 is a universal controller for all types of duplex pump (single or multiple stage) air compressors. Designed for air compressed systems with two pumps that are connected to the same expansion tank – the Compressor Controller alternates the pumps evenly so servicing can be performed at the same time on both pumps.
Connect the Compressors Controllers
with a pair of 16AWG wires in a daisy chain.
Compressor City
Easily Network Multiple Air Compressors Together
Linking multiple reciprocating air compressors of different types, sizes, and brands together is simple to do with the Compressor City connection. Now compressor owners have a reliable retrofit automation solution that provides the flexibility for expansion and adding air compressors.
How The Compressor Controller Works
SOFT STARTS THE MOTOR
The Compressor Controller always ensures that the motor is started while it is unloaded reducing startup current and allowing the motor time to warm up before engaging the pump.
DIGITAL ALTERNATOR
The Compressor Controller evenly cycles run time for each pump of a duplex air compressor, preventing overloading, optimizing the air compressor system performance and extending their life.
EXACTLY DRAINS TANK
The Compressor Controller precisely calculates and exactly drains condensate with minimum air loss, preventing unnecessary air waste that triggers repressurization which is unnecessary energy waste.
REDUCES LINE MOISTURE
By precisely calculating and removing condensation, the amount of moisture in the compressed air network plummets oftentimes resulting in no longer needing additional driers.
ONE BUTTON METRICS
Single button use displays valuable metrics about air compressor operation including: PSI, compressor pump operating temperature, compressor cycle time and Hobbs hour meter.
AUTOMATIC REPORTING
The Compressor Controller will automatically detect and alert of leaks or ruptures and maintains a series of operational data records for review with access on the screen.
Frequently Asked Questions
How Does this system compare the other compressor controller systems?
It Does not. We have found that most systems that we have seen are very costly and requires a considerable learning curve – we designed ours to be inexpensive, effective and simple to use.
Can you customize the compressor controller?
Yes, We regularly work with customers to add or extend the functionality of the compressor controller, if you have an interest in customizing your compressor controller, please contact us.
What is the maximum number of compressors I am able to connect?
Unlimited, There is no limit to the number of compressor controllers that can be linked together with our Compressor City networking standard.
What is the warranty on the Compressor Controller?
We offer a 30 day, no questions asked return warranty and a 1 year parts and labor warranty. For full terms see our warranty page.
Have a question? Ask it in the SAM TechTalk Community
Technical
General
| Model Name: | CCR100 / CCR200 |
| Input Power: | 110-220VAC |
| Compressor Controller Power: | 12VDC 0.5A |
| Maximum Relay Output (AC/DC): | 250VAC 10A / 24VDC up to 0.3A |
| Digital Pressure Sensor Thread: | ⅛ NPTM |
| Product Dimensions (W x H x D): | 7.1 x 5.4 x 2.3 inch |
| Weather Protection: | IP21 – Indoor or installed in a sealed enclosure |
| Operating Conditions (Temperature / Humidity): | 14°F to 105°F / 10..85%RH , non-condensing |
| Installation opening in enclosure ( L x H ): | 6.6 x 4.7 inch (recommended) |
| Warranty: | 1 Year limited |
Compressor Compatibility
| Max Number of pumps | 1 / 2 |
| Single / Dual Pump Reciprocating Compressor | Yes / Yes |
| Single & Multiple Stage Reciprocating Compressor | Yes |
| Diaphragm Reciprocating Compressors | Yes |
| Power Type | Electric |
Compressor Controller Control Outputs:
| Output RelayType | Normally Open and
Normally Closed Relay outputs |
| Relay Outputs for: | Unloader Valve, Drain Valve, Compressor Run (A or A & B), & Aux pump fan |
| Max Relay Output Ratings (AC/DC) | 250VAC 10A / 24VDC up to 0.3A |
Pressure settings:
The (low/on and high/off ) pressure cut on / off settings are digitally set by user, on the back panel of the compressor controller and it can be set anywhere between the range of minimum and maximum, the standard Compressor Controller ships with the following pressure ranges:
| Standard Pressure Range: | Minimum: 40 psi Maximum: 160 psi |
| Custom PSI range | Minimum: 0 psi Maximum: 5,000 psi |
Custom ranges are available (up to 5,000PSI) as custom order options requiring a liability waiver, please contact SAM Controllers for more information . Please contact the SAM Controllers factory for customization options, within 24 hours directly following your order.